What is the best yarn for a machine-made carpet?

Machine-made carpets are a type of modern carpet that is produced by carpet weaving machines. These carpets are in contrast to handwoven carpets and today, due to their more affordable price, have higher sales. The yarn of a machine-made carpet is the most important part of this product, and the quality of a carpet depends on the yarns used in it. In fact, the yarns are woven in the warp and weft of a carpet and create a beautiful carpet. In this article, we will introduce you to the types of yarn for machine-made carpets.
Components of a machine-made carpet
Before you get acquainted with the types of yarn used in machine-made carpets, it is not bad to know a little about the structure of this product and the materials that are used in its production. The main body of a machine-made carpet is made of three types of yarn, which are called pile yarn, warp yarn and weft yarn.
Pile yarn is the most important part of a carpet, and in fact, what we see in a carpet, including softness and beauty, and even technical features such as resistance to moisture and fire, are more visible in the pile yarn. The surface of all kinds of machine-made carpets is made of pile yarn, and the warp yarn is used in the length and the weft yarn in the width of the carpet and in the background of the carpet.
What is the best yarn for a machine-made carpet?
The most important factor determining the quality of a carpet is the yarn used in it. Carpets are nothing but warp and weft yarns and knots that are converted into a carpet with the help of machines or human hands. The higher the quality of the yarn used to weave the machine-made carpet, the longer the life of the machine-made carpet. In the following section, we want to examine the yarns that are used to produce machine-made carpets and introduce the best yarn for machine-made carpets.
Acrylic yarn
Acrylic yarn is a type of synthetic fiber that is used in the production of machine-made carpets. Carpets that are woven with acrylic yarn are the most popular and best-selling carpets on the market. Carpets that are produced with acrylic yarn are very high quality and can be classified among first-class machine-made carpets.
Acrylic yarns have a very high covering power, and for this reason, machine-made carpets woven with this yarn look very beautiful and voluminous. In addition, they are one of the most resistant yarns against abrasion and beating and maintain their quality over time.
These yarns have a high returnability power. This means that if a part of the carpet sinks due to walking or placing the legs of tables and furniture, it immediately returns to its original state. This yarn has a very high resistance to sunlight and sunlight does not cause fading of these carpets. Azam Carpet has written about the advantages of this type of yarn:
Among the features of this yarn, we can mention the light weight and wool-like shape of acrylic fibers, which are very warm and are very suitable for weaving carpets. These fibers are colorable and washable and are anti-allergenic.
One of the negative features of this type of machine-made carpet yarn is that it sheds a lot of lint over time and due to frequent use, which is not very pleasant. Another disadvantage of these carpets is that they are not a good thermal insulator, meaning they cannot very well prevent the penetration of cold and heat.
Polyester yarn
Polyester yarn is known as artificial silk yarn. This yarn has a special shine and beauty that makes the machine-made carpet somewhat similar to hand-woven silk carpets. Colors and designs in carpets that are woven with polyester yarn are very clear and transparent. Those who care a lot about the attractiveness and appearance of a carpet can use polyester carpets.
Polyester yarn has many positive features, including that it has high resistance to heat, humidity and chemicals. In addition, these yarns are more affordable than acrylic yarn, and for this reason, polyester carpets are cost-effective. Polyester yarns have a high variety of designs and colors and give you a lot of freedom of action in choosing a carpet. Polyester is one of the anti-allergy yarns and you can walk on polyester carpets with peace of mind without feeling itchy or allergic to machine-made carpets.
This machine-made carpet yarn also has negative features and disadvantages. Among them, due to its very high softness and delicacy, it is not resistant to high pressure and beating and may be damaged. It is recommended not to use these carpets in high-traffic areas. The returnability of polyester yarns is low and they may be difficult to return to their original state after indentation. In addition, these yarns are not resistant to alcohol.
Now the question arises whether polyester carpet is better or a carpet made with acrylic yarn?! Amir Kabir Carpet has answered this question as follows:
If we want to compare acrylic carpet with polyester carpet in terms of durability and lifespan, you should know that acrylic carpet has a much longer lifespan and durability than polyester, these carpets can even be used for up to 300 years, but polyester carpet after a while, its softness and delicacy are greatly reduced and loses its material.
BCF yarn
What does BCF yarn mean? BCF yarn, which is an acronym for Bulk Continuous Filament, is one of the most cost-effective synthetic yarns for carpet weaving. BCF yarns are made of polypropylene. This material is converted into natural fibers suitable for the production of carpets and textiles through the weaving process. One of the features of this type of yarn is its large size, which makes it suitable for the production of textiles such as carpets.
Among the positive features of this type of yarn, we can mention its high coverage. In this way, the surface of these carpets looks voluminous. It is also possible to find this yarn in different colors and textures, and this feature leads to a high variety in the selection of BCF carpets. Another superior feature of this yarn that has attracted a lot of attention to it is its very low lint. In addition, softness and high stability and resistance to moisture are other positive features of these yarns.
Among the negative features of this type of machine-made carpet yarn is that due to the use of petroleum-based polypropylene in its production, it is very vulnerable to fire and burns quickly when exposed to fire. In general, these yarns do not have good resistance to heat and should not be exposed to direct sunlight or in very hot environments. Low density and low resistance are other negative features of BCF carpets.
Carpet with vortex yarn
Vortex yarn is another yarn that is used for weaving machine-made carpets. Vortex yarn is one of the newest yarns that is used to produce machine-made carpets. This type of yarn has new features and is very resistant due to its two-layer structure. Vortex yarn has a coherent structure, meaning that if you look at this yarn, you will not see any breaks along the yarn.
Among the superior features of this machine-made carpet yarn, which makes it a unique choice for carpet production, is its lack of lint. As we said, vortex has a high structural cohesion, and for this reason, carpets that are produced with this yarn have a clean, uniform and coherent appearance.
Another feature of this yarn is its high resistance to washing. Vortex yarns also have very good resistance to abrasion and maintain their clean appearance in all conditions. Among the negative features of this yarn, we can mention the complex production system and its high production costs.
How to choose the best machine-made carpet?
To choose the best machine-made carpet, you should pay attention to the positive and negative features of each carpet. As we said, the most important part of a carpet is its yarns. In fact, it is the yarns of a carpet that give the carpet features such as quality, resistance, flexibility, softness and delicacy, etc. If you want to choose a suitable machine-made carpet, you should first inquire about the yarn of the machine-made carpet.
In the previous sections, we introduced you to the yarns that are commonly used in the production of machine-made carpets. First, you need to see which feature is more important to you. For example, the appearance and shine of a carpet is important to you, or high density and insulation. Also, note that the prices of machine-made carpets are different from each other. The yarn used in the carpet is one of the most important elements that affects the price of the carpet, and after that, the design and نقشها, density and reed of the carpet are very important.
In the third degree, you should pay attention to the special features and limitations of the carpet. For example, some carpets are not suitable for being placed in the open air and under sunlight. Others are not used for high-traffic environments, and accordingly, by considering these points, you can choose a suitable carpet for yourself.
The final word
Machine-made carpets are produced from different yarns. These yarns have special capabilities and features, and in order to be able to choose the best carpet for yourself, it is necessary to first get acquainted with the positive and negative features of their yarn. In the present article, we tried to introduce you to the types of machine-made carpet yarn with the unique features of each.